How efficiently making of Wavy Wooden Flags is carried out?

Nowadays, different sources are into the making of the quality Wavy Wooden Flags. The makers of these different types of wooden flags have incorporated different types of designs also. Earlier, the designers were not efficient and possessed the knowledge of creating a wavy impression. In this blog, the readers will get a correct idea of the procedure in the making of this artistic form of making the wooden flag.

All those people that are keen on gaining knowledge about the making of the flag in this form, is required to go through the contents of this blog. One is pretty sure that you will not go through any difficulty in understanding the procedures or the special instructions. Like this, one will get a better picture of all the steps entails. Now, let’ begin with the making of the quality Wavy USA Flag and make the concerned people happy.

Making of a Template - The correct way of making a template for creating a wavy effect, concerned maker requires to cut a 2X4 13” of a longer than the stripes to be. For the flag size that was 36” I had cut this piece at 49” size. Then I drew on a wave pattern that I thought looked ok and cut it out on a bandsaw. Later on, one is needed to mark the lines of 1” apart from to 13”.

Making of the Stripes - In this step, one cuts each stripe to a length on the mitre saw. Then makes takes the stripe template and then just trace the wave pattern on to it. Then for the entire consecutive stripes, one just moved the template with 1” down and traced the pattern for each of the 13 stripes, and labelling each stripe as the one finished earlier.

The Grind - In this stage, the maker is needed to cut out each stripe wave on the bandsaw. Once you finish, line all the stripes up in order and then you will have a cool wave effect. Now, the fun part will begin. I joined each stripe together and used an angle grinder with a shaping wheel to grind it down, all the offset pieces so it all looks nice and smooth. Then with the use of my palm sander and sanded through a, 600 grit to finish off the work.

Burning and Staining - Once the rubbing or polishing of the wooden flag is over, then just first of all burn of each stripe just matching to bring the grain out of the wood out. Once burned, then with a lighted form of sanded wood, it is again wiped it all down before the stain is made out. At this stage, one used Rit Dye for the stain and stained each stripe individually before glueing it together. This would save, say a TON of time in taping. Once stained, and then making use of a similar nature of high gloss polyurethane on all the stripes individually as well. The stain will make the extraction of the colour also. For this one is not eager to risk any of the colour blendings.

Glue Up - Once the polish is dried, then one just glues and nail down each stripe together one at a time. Be careful not to use too much of a glue. You don’t want any to sleep out on the poly. Once everything is dried, then I traced on the stars with a stencil and cut each one out individually.

Read More Blog: How Simply Taking care of Custom Woodworking Flag is Possible